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Structured-light 3D scanning of a cast aluminum housing

In-House & Onsite 3D Scanning

3D Scanning, Reverse Engineering, and Deviation Analysis

Capture real objects as digital geometry, rebuild editable CAD when needed, or compare a manufactured part with nominal CAD. We help define the correct deliverable before scanning begins.

  • In-house and onsite
  • Raw mesh to editable CAD
  • CAD comparison and color maps

Need a finished part but are unsure whether scanning is the first step? Start with a custom manufacturing review.

Raw capture

Point/mesh data for visualization, archiving, and downstream work.

Reverse engineering

Reconstructed surfaces and features when editable CAD is required.

Deviation analysis

Compare scan data with nominal CAD to visualize differences.

Onsite service

For large, fixed, fragile, or impractical-to-transport objects.

Do you need a raw scan, reverse-engineered CAD, or deviation analysis?

Scanning captures the object first. The output becomes more useful as each stage adds cleanup, reconstruction, or comparison.

  1. A structured-light 3D scanner capturing a secured aluminum housing
    Scanner + secured workpiece

    Start

    Set up and capture the object

    We secure the workpiece, set up the scanner, and capture overlapping views before registering the scans into one coordinate space.

    CaptureAlign
  2. An antique sculpture being captured as a raw 3D scan
    Physical sculpture → raw scan data

    Stage 1

    Raw Scan / Raw Data

    A mesh or point cloud for visualization, digital preservation, rendering, or your own downstream processing.

    STLOBJ / PLY

    May still contain holes, noise, separate shells, or non-manifold edges.

  3. A complete watertight polygon mesh beside a physical engineering housing
    Physical part → watertight mesh

    Stage 2

    Cleaned Mesh

    Noise is removed, suitable holes are closed, and the mesh is checked for a watertight print-ready result when included in scope.

    STLWATERTIGHT

    It is still triangular mesh—not editable CAD.

  4. An engineering housing beside an editable CAD reconstruction
    Scan data → editable CAD

    Stage 3

    Reverse Engineering / CAD

    Features, interfaces, datums, and dimensions are reconstructed into editable geometry for engineering work.

    STEP / IGESDWG*

    Hidden design intent and assumptions need review.

  5. A machined engineering housing with a false-color manufacturing deviation map
    Scan + nominal CAD → deviation map

    Stage 4

    Deviation Analysis

    The scan is aligned to nominal CAD to show deformation, wear, or process variation with agreed views and limits.

    Color mapReport

    Requires usable nominal CAD and an agreed alignment.

From a scan-only STL to a DWG-ready engineering package

A scanner captures a mesh. Each next stage adds a different kind of processing and unlocks a different use. Choose the stopping point that matches the work you need to do next.

  1. 01Capture
    A real mechanical part captured as a raw triangular scan mesh
    Physical part → triangular mesh
    STLOBJ / PLY*

    Raw scan / capture-only

    An aligned or lightly cleaned mesh for visualization, digital archiving, rendering, approximate measurement within the agreed scan capability, self-processing, or a reference for sculpting.

    Good for
    Visualization, rendering, archiving, self deviation preparation
    If you stop here
    Holes, noise, non-manifold edges, separate shells, rough or uneven surfaces, and unseen surfaces may remain. It is not editable CAD or directly machinable/manufacturable.
  2. 02Mesh preparation
    An antique sculpture shown beside a clean, watertight 3D mesh
    Antique sculpture → clean watertight mesh
    STLWATERTIGHT

    Cleaned / print-ready mesh

    Noise and unrelated shells are removed, appropriate holes are closed, scale and orientation are checked, and the mesh is made watertight when that scope is agreed.

    Good for
    Direct 3D printing, mesh visualization, fit checks, basic mesh editing
    If you stop here
    A closed STL is still triangular mesh. Filled areas are informed repairs, not recovered hidden design intent; it has no parametric features or manufacturing drawing.
  3. 03Reconstruction
    An engineer reconstructing editable CAD from scanned geometry
    Mesh → editable CAD → drawing
    STEP / IGESDWG / DXF*

    Reverse engineering / CAD + DWG

    Features, datums, interfaces, dimensions, and design assumptions are reconstructed into editable CAD. A 2D DWG/DXF drawing can be added when the drawing scope is included.

    Good for
    CNC machining, replacement parts, design changes, assembly interfaces
    If you stop here
    This is a reconstruction, not a guaranteed recovery of the original CAD history. Wear, damage, hidden geometry, and design intent need review and agreed assumptions.
  4. 04Compare
    A color-map deviation analysis comparing a scanned part with nominal CAD
    Scan + nominal CAD → color map
    COLOR MAPREPORT

    Deviation analysis / inspection report

    The scan is aligned to nominal CAD to show where the manufactured, worn, bent, or modified part differs, with agreed views, sections, limits, and reporting format.

    Good for
    Quality review, deformation, wear, fit investigation, process feedback
    If you stop here
    It needs usable nominal CAD and a defined alignment. A color map is not automatically certified dimensional inspection and does not replace manufacturing CAD.

* Availability depends on the capture method, source data, and agreed scope.

Physical part, raw scan mesh, reverse-engineered CAD, and deviation color map

What happens at each 3D scanning stage?

Each stage adds work and a different kind of information. Ordering only the stage you need avoids paying for unnecessary modeling while ensuring the output is usable.

  1. Plan and prepare

    Define purpose, critical areas, object size, surface, access, environment, target files, and whether nominal CAD exists.

  2. Capture and register

    Collect overlapping views with targets or geometry references, then align passes into a common coordinate system.

  3. Clean and mesh

    Remove unrelated data and noise, merge suitable regions, and fill only appropriate gaps without inventing critical hidden geometry.

  4. Engineer or compare

    Reconstruct agreed CAD features or align the scan with nominal CAD for deviation analysis and reporting.

When is onsite 3D scanning the better choice?

Onsite scanning is useful when equipment, vehicles, architecture, tooling, sculptures, or assemblies are too large, fixed, fragile, valuable, or disruptive to transport.

A technician scanning a large fixed pump with safe working clearance

Site access

We need safe working clearance and line of sight around the subject. Barriers, height, confined spaces, live machinery, traffic, and production schedules affect feasibility.

A controlled-light enclosure protecting an industrial 3D scan from reflections

Environment

Changing sunlight, rain, dust, vibration, heat, wind, reflections, and object movement can reduce capture quality or require controls and repeat passes.

An engineer reviewing site photos, dimensions, drawings, and PPE before a visit

Pre-visit planning

Share photos, dimensions, location, access restrictions, required PPE, operating conditions, target deliverables, and nominal CAD before scheduling.

How should an object be prepared?

A mechanical part and drawing arranged to identify critical scan dimensions

Define the outcome

Identify critical dimensions, interfaces, areas of interest, intended file use, reference coordinate system, and acceptable exclusions.

Gloved hands cleaning and supporting a mechanical part before scanning

Clean and stabilize

Remove loose dirt and unnecessary attachments where safe. Support flexible items, stop moving mechanisms, and maintain one stable shape during capture.

A reflective component partly treated with removable matte scanning spray and targets

Prepare difficult surfaces

Reflective, transparent, translucent, or very dark surfaces may need controlled lighting, targets, or temporary removable scanning spray with owner approval.

Prepare the site, the part, and the result you need

Use this checklist before an onsite visit. You do not need every answer to contact us—we will review unknowns, feasibility, and assumptions with you.

Read the scan FAQ

The print button opens your browser's print dialog. Choose "Save as PDF" to download this localized checklist or print it for the onsite team.

01Project brief and intended use

Tell the team what success looks like before capture begins.

02Work area and site access

The team needs safe space to move around the part and stable conditions for repeated views.

03Workpiece preparation

The scan captures the physical condition present on the day, so prepare the surface and operating state carefully.

04Deviation analysis inputs

Deviation analysis needs a reference and a defined interpretation—not only a scan file.

05Before the team arrives

A few final confirmations help the onsite session run safely and efficiently.

3D scanning needs line of sight and a stable surface

ConditionWhat usually happensPossible preparation
Matte, rigid, textured surfacesUsually provide stable visual geometry for registration and capture.Clean, expose critical areas, and keep the object still.
Shiny, mirror-like, transparent, or translucentLight reflects or passes through, causing missing, distorted, or noisy data.Controlled lighting, removable matte spray, targets, or another measurement method after review.
Deep holes, narrow gaps, undercuts, and internal passagesThe scanner cannot capture surfaces it cannot see; shadowed geometry may remain incomplete.Multiple angles, partial disassembly when approved, complementary measurement, or explicitly excluded regions.
Soft, flexible, moving, or hot objectsShape changes between views and registration becomes unreliable or unsafe.Stabilize safely, cool or stop equipment, define one operating state, or use a different capture strategy.
Very small edges, threads, engraving, or surface textureFeatures below the practical sampling and optical limit may soften or disappear.Identify critical features early so equipment, close-range capture, or complementary inspection can be evaluated.
Achievable detail and measurement uncertainty depend on object size, surface, access, environment, scanner setup, alignment strategy, and requested output. A single accuracy number cannot describe every project.

Prepare the part and choose the right deliverable

Use these guides to plan access, surface preparation, reverse engineering, and replacement-part reconstruction.

Prepare a part for scanning

Check access, surface condition, reflective or transparent regions, reference targets, and the required output before the visit.

Read the scanning-preparation guide

Understand scan-to-CAD work

See why a triangular mesh is not automatically editable manufacturing CAD and when reconstruction is required.

Read the scan-to-CAD guide

Recreate a part without CAD

Review what can be recovered from a physical sample, how wear affects design intent, and which manufacturing path may follow.

Read the replacement-part guide

Plan the right scanning scope

How much does 3D scanning cost?

Raw 3D scanning with STL output starts at THB 2,500. Reverse-engineering output starts at THB 4,500. A deviation-analysis report adds THB 1,000. The final quotation depends on size, complexity, preparation, scan positions, site access, cleanup, alignment, and required deliverables.

How long does 3D scanning take?

Simple scanning work can be completed within the same day. Lead time increases with part complexity, surface preparation, the number of scan positions, mesh cleanup, reverse engineering, inspection, and reporting requirements.

Which part should I bring for scanning, and can broken parts be repaired digitally?

Bring the example in the best available condition because the scan captures the geometry that is physically present. Broken parts can still be scanned, and missing or damaged areas can often be reconstructed or modified in the 3D model when sufficient reference geometry and design intent are available.

What sizes and subjects can you scan?

Our optical scanners can capture subjects ranging from small gears to a 6-metre private aircraft when access and conditions are suitable. Sculptures, art pieces, and a stationary human can also be scanned. Scope, achievable detail, setup, and deliverables are assessed for each subject.

Which scan files can you deliver?

Raw geometry is commonly delivered as STL. We can also provide OBJ with captured colour when the project and capture method support colour data. Reverse-engineering projects can add editable CAD deliverables such as STEP or IGES as agreed.

Can I order only 3D scanning and receive a DWG?

Scan-only normally delivers a triangular mesh such as STL. DWG is a 2D engineering drawing, so it needs a separate reverse-engineering and drafting stage. There is no fixed reduction because CAD/DWG effort depends on the geometry and drawing requirements; we can quote scan-only and CAD/DWG as separate line items.

What is the scanner's volumetric accuracy?

The scanner's volumetric accuracy specification is 0.02 mm + 0.06 mm/m. Actual project results also depend on object size and surface, preparation, access, environment, scanner setup, alignment strategy, and the requested deliverable.

Can you scan outdoors, buildings, or factories?

We cannot perform optical 3D scanning outdoors under direct sunlight because sunlight overwhelms the projected light used by this scanning technology. We also do not offer whole-building or whole-factory scanning because we do not have a LiDAR 3D scanner. Onsite scanning of suitable parts and equipment remains available in controlled lighting.

Can every object be scanned?

No. The scanner needs line of sight and a stable optical response. Transparent, mirror-like, moving, very hot, inaccessible, internal, extremely small, or unsafe subjects may need preparation, partial results, another method, or may not be feasible.

Is an STL file editable CAD?

An STL is normally a triangular surface mesh. It can be measured and edited with mesh tools, but it does not contain the parametric features, sketches, dimensions, and design intent of a native CAD model. Reverse engineering adds that reconstruction work.

Does reverse engineering recover the original CAD exactly?

No. It reconstructs an engineering model from visible, measurable geometry and agreed design assumptions. Wear, damage, inaccessible areas, deformation, casting variation, and unknown original intent require judgment and may not reproduce original feature history.

What is needed for deviation analysis?

Usually the physical part, usable nominal CAD, a defined alignment method, critical regions, reporting needs, and an agreed interpretation of color limits. The result shows differences relative to that alignment; it is not automatically certified dimensional inspection.

Can you scan at our factory or site?

Yes. We provide onsite scanning when feasibility, access, safety, environment, working space, and schedule are agreed. Send photos, approximate dimensions, location, restrictions, and required deliverables for planning.

Indicative starting prices

Use these starting points to choose a service. The final quotation is confirmed after we review geometry, material, quantity, finish, tolerances, and delivery requirements.

Direct scan mesh

A scan mesh for visual reference, inspection, or downstream preparation.

Starts at approximately THB 2,500

Reverse engineering

A usable CAD reconstruction built from the physical part and agreed deliverables.

Starts at approximately THB 4,500

Onsite scanning

Travel, access, object size, and inspection requirements affect the quotation.

Quoted after site review

Prices are planning references, not a binding offer. We will confirm the scope, tax, delivery, and any revision or finishing work before production.

Manufacturing support from Pak Kret, Nonthaburi

MALIEV supports customers in Bangkok and Nonthaburi and reviews projects across Thailand. Files and project details can be sent online; delivery and onsite work depends on service and project review.

Maliev Co., Ltd.
36/1 Moo 3, Khlong Khoi, Pak Kret, Nonthaburi 11120, Thailand

Business hours
Monday-Friday: 09:00-18:00
Saturday-Sunday: Closed

Tell us what you need after the scan

Share photos, size, location, surface condition, critical areas, nominal CAD, and target files. We will help define an appropriate scope.